Vernon Bryant/Staff Photographer
Captain Bill Lusk of Southwest Airlines explains what the radar is showing to the media on a monitor during a Honeywell test flight that left out of Dallas Love Field Airport in Dallas on Wednesday, August 13, 2014. Honeywell developed new technology that helps pilots spot bad weather and then, by showing them the storm in 3-D, help them steer around it.
SOMEWHERE OVER SOUTH TEXAS — Smart pilots fly away from bad weather. But on this sweltering summer day, Markus Johnson and Joe Duval are flying straight toward thunderstorms swelling up over the Gulf of Mexico along the South Texas coast.
It’s not because they long to fly their 1952 Convair 540 through the rollercoaster of updrafts and downdrafts or to be pummeled by hail and rain. It’s to show off the latest generation of Honeywell International Inc.’s weather radar system, known as IntuVue.
They use the radar to skirt the right side of a good-size thunderstorm between Houston and Galveston, then the left side of another thunderstorm to the airplane’s right.
Inside the storms, the radar shows a lot of green (light rain) and yellow (medium rain) with a smidgen of red (heavy rain). But on the flight itself, the airplane glides through nearly smooth air as it flies between the two summer storms.
Of course, airlines and other aircraft operators have used radar for decades to help them locate and avoid storms. It’s a rare airplane that doesn’t have radar equipment installed in its nose and a display screen in the cockpit.
What Honeywell touts is that its new radar system displays a lot more information in greater detail, in three dimensions, and pilots don’t have to work nearly so hard to get it.
Greg Schauder, a Honeywell director of product marketing, said the two-dimensional radars usually require a pilot to manually change the radar scan if he wants to look higher up or lower down in a storm or in different directions. The radar collects information only where the pilot has asked it to scan.
However, the new Honeywell system automatically scans and stores information for the pilot to call up, review, analyze and react to, he said.
“Now that we have that information, there’s a whole lot we can do to do the analysis for the pilot.”
For airlines, better radar can help planes weave safely through and around weather systems. It can enhance safety and save money by reducing weather delays.
And for passengers, improved weather radar can reduce the midair bumps, jolts and plunges that come inside and on the periphery of storms.
Honeywell’s major competitor, Rockwell Collins Inc., in February rolled out its own iteration of next-generation radar, MultiScan ThreatTrack. American Airlines Inc. is putting the Rockwell Collins system on its new Boeing 737s.
A huge market
The market for weather radar is huge since both the Boeing Co. and Airbus have huge order books. In its most recent update, Boeing predicted that the industry will need 36,770 new airplanes by 2033, including 15,500 to replace older aircraft. Airbus sees the need for 29,220 new airplanes by 2013.
That’s a lot of aircraft radar systems.
Honeywell’s new equipment is being installed on all new Southwest Airlines jets being delivered from Boeing Co., starting with the 66 Boeing 737-800s that had been delivered through June 30.
Bill Lusk, Southwest’s manager of daily operations, said the new radar provides more and better information to pilots.
“The older radars — if you were in a dynamic weather situation — were very labor-intensive,” Lusk said.
The new weather radar “takes all that workload off the pilots so you’ve got two pilots paying attention to flying the airplane vs. one pilot flying and one guy managing the radar,” Lusk said.
“From a pilot’s perspective, that is huge. It really is,” he said. “When you’re in those environments — busy airports, ATC [air traffic control], the radio’s going crazy, you’re getting vectors everywhere, things are happening, there’s constant chatter on the radio, it’s a workload-intensive environment to begin with. It helps when you have two pilots in the loop rather than one managing the radar.”
Said Schauder: “The pilot should be concentrating on flying, especially when you’re in weather, as opposed to manually tilting the weather radar up and down.”
Hunting up storms
On this day’s flight, the added capabilities of the new Honeywell weather radar aren’t much needed because the pilots are out hunting for a storm rather than trying to pick their way through one.
But had the occasion arisen, Schauder said, the radar could have let the pilots see what was happening in the storm from the ground all the way up to 60,000 feet and as far out as about 370 miles.
The Honeywell system was developed from in-flight data collected over the past decade by test pilots like Johnson and Duval. Early in the program, Johnson said, “we penetrated the storm to get actual inside-the-storm data to ensure that it was providing a picture of what was really going on in there. Once we got that data, we started backing off. We don’t penetrate much anymore. But in the beginning, we did a lot.”
Many of the bigger storms observed or penetrated were reached on flights out of Denver. On one flight, Johnson said, the airplane was hit by hail, which left a hole in the radar dome at the front of the airplane.
“Nobody was hurt, but it was a rough ride,” Johnson said. “We have seen some lightning pretty up close and personal. We’ve been very lucky that we haven’t been struck by it.”
But it was necessary to get into storms to let Honeywell engineers develop the new generation of radar, he said.
“It’s the data that allows them to define and refine the product as they go along,” Johnson said. “They can figure out what can we do and what do we need to do.”
What’s next? Honeywell is working on systems to detect high-level icing. And while its new system can detect turbulence in storms, it isn’t able yet to identify clear-air turbulence.
Lusk said the ability to find clear-air turbulence would be valuable for airlines.
“You’re flying in clear air and next thing you know, you’re bouncing people off the ceiling. You had no idea it was there. That’s one of the things the industry is trying to figure out how to tackle,” Lusk said.
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